Batavus Intercycle Folder

Looking back over this blog for the last couple years, I've noticed a trend.  I have a big thing for small wheeled and folding bikes.  The Raleigh Twenty started me off and since that time I've dabbled with Raleigh RSW's and have a couple Brompton's that the wife and I get out on when traveling.   So it wasn't too much of a surprise when I came across a Batavus Intercycle "Batafold" on the local craigslist the other day and the first thought across my mind was… "whoa, that is pretty wild looking."  The next thought was "I wonder how much trouble I'd be in if I got it?"

Turns out the answer to the second question was "not too much…"

This is the bike.  I picked it up from a very nice gal who, along with her husband, owned a bike shop nearby.  They are both semi-retired and still do a lot of work with bicycles, mostly vintage mixte and road bikes.  This bike was bought for her son who was a lighting engineer for a local indie-rock band (Fleet Foxes) and this bike helped save him legwork while setting up shows.

The Batavus was a product of Holland.  This bike is unique in that it uses (for the most part) square tubing.  The main frame is actually folded heavy sheet metal that is welded along the bottom of the tubing seam.

This bike has a few unique bits to it.  There is an integrated "lock" mechanism on the front fork.  The photo above shows it disengaged.  There is a key which is bent at a 90 degree angle to the lock bar.  It does not come out when the lock is disengaged.  To engage the lock, you push the lock bar into the spokes.  It will click there and stay.  At this point you can remove the key.  To disengage the lock again, insert the key and give it a push.  the lock bar will snap back to the original position and the key is now set.

On the other side of the bike on the fork is a plate that had a bolt on pop-bottle generator that powered the lights, front and rear.  This generator is missing on this bike.  I'm on the hunt.  Also, the fender on the front is not the original.  I made it from an old Raleigh Twenty rear fender that I cut to shape and painted aluminum.

The rear fender is original and made of aluminum.  It has an integrated light on it.  The seat post is square.  It is CRITICAL that the seat post stay lubricated.  If it seizes in the shaft, you can't spin the post to free it.  The clamp system for the seat post is unlike anything I've seen before.  There is a "U" shaped bit of metal that tightens down onto the seat post (on one side) and fits in a slot in the frame on the lower side.  As you tighten the clamp, the upper part of the U just pushes into the seatpost and wedges it there.  Not the most stable of systems and you need to reef on it pretty tight to keep it from slipping.

The rear rack is integrated, but has come loose in this example.  To re-attach it, I'll need to remove the rear fender which has all the wiring integrated into it.  The chain cover is actually attached to the frame by the fixed bearing cup of the bottom bracket.  The chain guard is pretty mashed on the front under side… I guess it'll stay that way!

I've already put about 20 miles on this bike.  The folding mechanism scares me a bit.  The clamp does not sit very snug and it seems like a good bump at high speed would basically separate it.  So I don't go fast or hit bumps!  I need to see if there is a reason the clamp is so off.  It seems like the frame hinge may have been bent slightly at some point so the two halves don't sit flush.  This bike may end up just being a curiosity hanging off the garage ceiling.

Links:

The Folding Cyclist: http://www.foldingcyclist.com/Batavus-Batafold-folding-bike.html
On Flickr: http://www.flickr.com/photos/39875295@N00/4991494038/in/photostream/

Anyone else have info on these?

~charles

Raleigh RSW 16 DeLuxe - Flamenco Red

Well, I admit I've been a bit scarce these last few months.  Here it is already the last day of 2013…  I'm planning on being better about this blog next year.

But to end the year, I thought I'd post about a bike I recently acquired: A Raleigh RSW 16 DeLuxe

This bike was purchased from a local artist who had come by it many years back in a poker game.  It is a gorgeous example of this particular bike.  While it does have a few "love marks" and the Dynohub appears to not be functioning, overall the bike is in pretty good shape and lacks the cancerous rust that usually plagues vintage steel bikes.

I won't replicate the history of this bike… Sheldon Brown has it covered HERE.  I particularly love the original brochure scan that shows this bike, exactly  and in this color.  HERE is another great history of the bike.

This is the "DeLuxe" version which means it has an integrated lighting system, twist grip shifter and color matched cable housing.  Here are a few more pictures I took today in the flat light of a late December:

Above is a shot from the front.  Notice the original lamp mounted on the fender… typically, in others I've seen, the mounting is rusted away due to moisture coming at it from underneath.  This one is perfect.  No rust inside the lamp housing either and the lens appears to be un-cracked and free of scratches.

Here now is a shot from the behind.  The chrome rack is, again, a particular problem for these bikes and typically rusted.  It has a special slide out portion at the end that was designed to clamp down on the frame of a "carry-all" that was built for this bike.  I will be on the lookout for one of these bags…

Here's a rarity… a vinyl saddle without any rips in it!  These are notoriously torn and worn.  Not this one.  Just a bit dirty.

These Dunlop 16 x 2" cream colored balloon tires are no longer available.  As you can see from this photo, the tires are still serviceable, but are breaking down a bit.

My plan for this bike is to remove the white bits: tires, pedals and saddle, and store them for posterity.  I'll clean her up, rebuild the bottom bracket, hubs and headset and install some new tires, brake pads saddle and pedals, get the Dynohub working then…. ride it!

Happy New Year everyone.  Here's to riding into 2014

~charles

UPDATE:  February 2, 2014
Here is an image of the same bike, now with the parts set up for riding.  Comet 16" tires, a cheap set of platform pedals and a cheap vinyl saddle.  I usually swap out a Brooks B-66 between bikes, so this saddle is just a filler.

The Dynohub and the AW three-speed have both been completely rebuilt.  Lighting system is now functional (if you can call the lighting from the 60's "functional.")  This bike is actually pretty fun to ride now.  I wonder what it would feel like to put some significant (>25) miles on her… ??

Sturmey Archer Adventure

I have to admit, I was nervous...

You've heard of the "black box."  A container of technology or function that is akin to magic.  Inputs lead to fantastic outputs and it's all due to the "black box."  Don't try to understand it... for god's sake, don't go tinkering with it...

I guess I've considered the Sturmey Archer 3- Speed to be a black box in a way.  A wire goes into it, you flip a little lever and all of the sudden, it gets easier to pedal!  It's a silver "box."

Well, no longer.  I've read a number of sites about the rehabilitation of SA hubs.  THIS one in particular was very inspiring to help me gain confidence.  After putting it off for a few days, I had no excuse this morning but to dive in.

Here is the hub innards splayed out on my bench.  The only tools I needed are laying there as well.

It's one thing to tear something apart, but putting it back together again can be difficult.  Not these.  I even ended up pulling the pawls and pawl springs out and cleaning them.  The pawl springs are as fine as hair!

Anyway, the whole thing went back together with some fresh grease on the bearings and 3:1 Electric Motor oil in the gear compartment.  Once I got the wheel mounted back on the bike, I was AMAZED at how well it rolled and shifted.

Now I'm going to be working through the winter to do all the other bikes I have...  by the time spring comes.. I'm going to be an expert at this.

charles

Phillips Twenty: GOLD

Here's the second bike I picked up on a trip down to Portland...  a gold Phillips Twenty!

This bike was pretty much in original condition, but on the rough side.  It was missing the seat post and saddle, along with the seat post clamp lever.  The bike had the hi-rise bars on it.  The chain was just a rusty lump of grease and dirt.  Ditto the S-A AW hub and the wheel rims were pretty rusty too...  the fenders are in pretty sad shape.  I'm planning on putting the nice chrome ones from my spare green Twenty on this one.  Silver and gold...

Here are some more pictures in original condition...

Needless to say, this is still a work in progress to get it cleaned up and running again.

Luckily, I have an extra front wheel in real nice shape.  I have worked out a deal with a co-member of the http://raleightwenty.webs.com site for a replacement rear wheel in decent shape, so that should take care of the wheels.  I had an extra seat post and passable saddle.  It's coming back together nicely.

As soon as I get some updated pics, I'll add them in.

So, what does all this mean?  I think I have ALL the colors of Raleigh (branded) Twenty's: Carmine, Blue, Green, Brown , White and Orange.  And with this one, a Phillips branded Gold one.  Seven Twenty's!





UPDATE: SEPTEMBER 27, 2013
This Gold Twenty is now done.  The rear wheel arrived from my pal grumpyoldsquid on the Raleigh Twenty site.  It was in decent shape, but since I had it out of the bike, I used it as my first Sturmey Archer teardown wheel.  See the guts HERE.  Once I got it all back together, it looks pretty sharp.  Rides pretty well too!  The paint is still pretty rough and there is some rust on the cranks that wouldn't come off, but overall, and particularly from a distance, it looks pretty stunning in Gold and Silver...  Here are some pictures of the final product.

Here is the overall bike now.  The new wheels really make a huge difference.  Thanks GrumpyOldSquid!!  Originally, it had the high rise handlebars.  I'm not really a fan of these, so I put on a spare low-rise one I had laying around.  The original gold fenders were practically see through in many places.  Unfortunate, because they had the Phillips decal and these silver one sport the Raleigh decal.  But the silver really looks fantastic...

Here is the freshly re-built hub and Grumpy's wheel.  New 1/8" chain too... clean!

Like I said, the frame itself is pretty rough.  Here is the remnant of a sticker near the hinge.  I just left it for "cred."

charles

Raleigh Twenty: Carmine Red

I've added a couple new bikes to my Raleigh Twenty collection, the first being this carmine red example.

This was how I got it from the gentleman I picked it up from in Lake Oswego, OR...

As you can see from the "before" image, there had been plenty done to this bike over it's life.  It's wheels were aftermarket BMX single speed coaster brakes.  The rack was also a cheap add-on.The seat post was so long, it practically touched the bottom bracket spindle! The headset, forks and handlebars were all not original either.  Basically, just the frame and possibly the chain guard were original.  The frame showed it's age - a few scratches and chips, but the joints were still solid and there were no major damage.  Decals were acceptable.  Many of the original "bling" parts like chromed steel adjusting levers and Heron lamp bracket were gone...  So, it required a lot of work to bring it back...

Luckily, I had this bike kicking around:

This is a very nice green Twenty that my youngest son was riding, up to very recently.  He's in middle school now and was starting to think these bikes weren't all that cool anymore (go figure!)  So I was just about to sell this one.  It has 451-sized rims and Schwalbe Durano tires on it.  I basically stripped this one down to the bottom bracket and transferred ALL the parts to the red one, except the fenders - I put them on the gold bike I got... :-)

The fork on the original bike was actually a Raleigh threaded fork, but probably from a Sport.  It had been cut to a length that allowed a quill stem to be added.  Luckily I had a spare brown fork laying around and a rattle can of red that was almost an exact match for the red of the bike.  The chain guard was also in pretty rough shape, so I sprayed it out too.

The finished product looks fantastic and riding on those 451 rims makes this bike very responsive and fun.

My oldest son is going to take the remaining husk of a green frame and do something "rad" with it.  I can't wait to see that...

charles

Quadrophenia!

Remember this?

This image (courtesy of bringthenoiseuk.com) is from The Who's movie Quadrophenia.  I remember how amazed I was at the sub-culture of punks in England at the time who pimped out their scooters like this.  Since I had a Vespa at the time, I could kind of relate.  I also had a trench coat and my girlfriend had electric blue hair.  I loved it!

Well, look at the Raleigh Twenty I found on Criagslist yesterday!

Coincidence? I think NOT!  Just look at it.  The start of a glory ride...

I MUST stop looking at craigslist.  This is the kind of thing that happens.  Last night I was sitting on the computer scanning through the listings for "Raleigh" and came across a "Raleigh Folding Bike."  I clicked in and saw this bike.  The first thing I noticed was the front rack.  I had seen a rack like this on a bike recently found in Ireland.

I think this idea of a "randonneur" Twenty would be kind of fun.  The hunt began for front racks with short stays... nada.

Until yesterday.  And in my own back yard!

It turns out this bike sat all day at a garage sale with no interested parties.  The grandson of the woman who lived in the house posted a few remaining items on craigslist and that is how the bike got there.  I called, but he was already gone, headed back home to Everett, WA.  I asked if it was OK to go over and see it, possibly to buy and he indicated his grandmother would be there.  "Twenty" minutes later, after a stop to the cash machine, I was there.  But she wasn't.  I waited, knocked, waited, walked up and down the street, tried again.  I probably looked like someone casing the place.  Thirty minutes passed and I called the guy listed in the ad.  "Just head on back behind the house.  It's under a blue tarp.  If you like it, just leave the money in the mailbox."  We talked price a bit, and without giving it away, I picked this bike up for sub-$100.  Very sub-$100! They needed to clear the decks.  It was a win-win.

Once I got it home and into the light of my garage, I could tell this bike has seen almost no riding.  Very dusty.  Good, not mud.  No rust.  It had been stored inside all these years, probably a basement corner or back of a garage.  There was a real tacky sheepskin cover on the original Brooks mattress saddle... in PERFECT condition!  These saddles are notoriously delicate and usually rip out.  Not this one.  Low miles and a sheepskin cover saved it. No rust on the springs and even the underside is pure white.

Look close... a headlight! Battery powered, to go with the TWO pop-bottle generator driven lights on the front.  All three work (after freshening the batteries) And, yes, that is a chrome air pump too. 

There are only two things wrong with this bike.  First, it is missing the chain guard.  Not that big of a deal, they come around often enough.  I think I might even have a brown one in the shed...  Second, and of a little more concern is that the Sturmey Archer AW hub (dated 5-75) was free wheeling in both directions. I added a dab of oil, and spun it.  No good.  Shot some Tri-Flow down the hole and now I can get second and third gear.  After patching the flat, I tinkered with the adjustments, but I cannot seem to get first.

Plans?  Clean her up and get the hub working.  This might just be a nicer root beer brown bike that the one I currently have.  I may swap out a few parts, build this one up to be my keeper and sell the other.  It's still pretty dusty, but I can tell the decals are nice and it doesn't have many, if any scratches on it.

Now to find a few other Mods to hang out with...

My winter projects: Raleigh RSW's

I recently came across a couple of Raleigh RSW's on eBay that were being sold as "local pickup only" down in Nehalem, OR.  Nehalem is just east of Manzanita, a coastal town the family and I frequent almost every summer.  I knew it was going to be a stretch for the seller to get many bids,  seeing that people would need to go to the Oregon Coast to get them, so I put the bids in.

Here are some pictures for the eBay ad...

So, bike number one is a 1970 RSW MkII.  It looks pretty much stock

Bike number two is a RSW 16.

Post Script: 3/21/2013
It is now about four months since I originally wrote this post up... and frankly these bikes were what pushed me over the edge.  The condition was poor and they weighed a fricken TON... each....

Even our dog Hazel was disappointed!

I had just returned from a trip with my eldest son, and traveling with bikes was really on my mind.  But NOT these bikes. Too heavy.  And not Twenties. Too heavy and not small enough.  So what to do?

Sell these and get a Brompton!!  More to come on THAT decision..